Garment Factory Compliance Checklist

Garment Factory Compliance Checklist

Compliance Checklist 

We sale HR Solutions and Employee Management Software for RMG

Statutory Register/Databases Updated

  • Form Compliance 7 (White Wash Register/Database)
  • Form Compliance 9 (Compensatory Holiday)
  • Form Compliance 12 (Adult Register/Database)
  • Form Compliance 15 (Leave With Wages)
  • Form Compliance 16 (Health Register/Database)
  • Form Compliance 25A (Muster Roll)
  • Form Compliance 25B (Time Card)
  • Form Compliance 26 (Accident Register/Database)
  • Form Compliance 26A (Dangerous Occurances)
  • Form Compliance 28 (Exemption Register/Database)
  • Form Compliance 29 (Particulars of Room)
  • Inspection Register/Database
  • Form Compliance 1 (Workmen Register/Database)
  • Form Compliance 1 (Suspension Register/Database)
  • Form Compliance D (Equal Remuneration)
  • Form Compliance B (Deduction Register/Database)
  • Form Compliance C (Unpaid Accumulation)
  • Form Compliance II (Deduction for damages)
  • Form Compliance VI (National and  Festival Holiday)
  • ESI Accident Register/Database
  • Form Compliance 10 (Overtime Register/Database)
  • Statutory Returns Submitted within date
  • Form Compliance 12A EPF Monthly Return
  • Form Compliance 2A Nomination Form Compliance s Submitted
  • Form Compliance 5 EPF Addition Return
  • Form Compliance 10 EPF Deletion Return
  • Form Compliance 3 ESI Return
  • Form Compliance 1 ESI Nomination submitted
  • Form Compliance 2 (Licence and agreement  Renewal)
  • Form Compliance 23 (Annual Return to IF)
  • Form Compliance 22 (Half Year Return to IF)
  • Form Compliance 2 (Half Year Return – Subssistance Allowance)
  • Form Compliance 2 (Half Year Return – Conferment to permanent statuts)
  • Form Compliance A (Labour Welfare Fund)
  • Form Compliance C (Unpaid Accumulation)

Licence and agreement  Renewal

  • Inspector of Apparel Factory Licence and agreement  Renewal
  • Plan Approval from IF (Revised)
  • Testing Safety Pressure Vessel
  • Stability Certificate
  • Water Testing Certificate
  • Calibration Certificate to All Weighing MachinePlan Approval from Fire Service
  • TNPCB Consent Order to Air
  • TNPCB Consent Order to Water
  • Plan Approval from TNPCB
  • Local Panchayath License (Municipality/Corporation Etc.)
  • Plan Approval from Local Panchayath
  • S.I. Code No.
  • Calibration Certificate to All Scales
  • Calibration Certificate to Metal Detector
  • ROC
  • Memorandum of Articles / Partnership deed
  • PAN Numbers
  • Memorandum of Articles / Partnership deed
  • Inspector of Apparel Factory Registration No.
  • Report Examination of Pressure Vessals
  • Fire Licence and agreement to Production
  • Fire Licence and agreement to Diesel Storage
  • P.F. Code No.
  • CEIG Approval for Genset

Displays

  • Apparel Factory Act Content Abstract
  • Minimum Wages Content Abstract
  • The Payment of Wages Content Abstract
  • The Payment of Gratuity Content Abstract
  • The Maternity Benefit Act Content Abstract
  • The Payment of Bonus Content Abstract
  • ESI Content Abstract
  • HIV Policy
  • EPF Content Abstract
  • Form Compliance 11
  • Weekly Holiday Notice
  • Notice Nearest Hospital, Fire Station, Police Station etc.
  • Notice Important Officials Phone Numbers
  • Form Compliance V (National and  Festival Holiday)
  • Standing Order (Tamil and English)
  • Needle Control Policy for apparel industry
  • Voluntary Work Policy for apparel industry
  • Sexual Harrassment Policy for apparel industry
  • Health and Safety Policy for apparel industry
  • Hard Plastic Glasses Policy
  • Child labour abolition Policy for apparel industry
  • Anti discrimination Policy for apparel industry
  • Urgent Business need Policy for apparel industry
  • Zero abusement Policy for apparel industry
  • Working hours Policy for apparel industry
  • Broken needle Policy for apparel industry
  • Sexual harrassment Policy for apparel industry
  • Hiring / Recruitment Policy for apparel industry
  • Environmental Policy for apparel industry
  • Security Policy for apparel industry
  • Buyers code of conduct
  • Workmen Workers Committee Members Photo with Name
  • Health and Safety Workers Committee Members Photo with Name
  • Canteen Members Photo with Name
  • Transport Workers Committee Members Photo with Name
  • Harrassment and Discrimination Workers Committee Members Photo with Name
  • Unit Work Flow
  • Organisation Chart with manpower details
  • Weekly Holiday Announcement
  • Jewellery Policy
  • Excise Certificate

Exemptions

  • 75 hour O.T. Exemption
  • Exemption for Time Card
  • Exemption for Ambulance
  • Exemption for Creach

Building

  • Name Sign to All Rooms / Area
  • Indicators / Direction from Security Gate onwards
  • Storage above Storage limit Carton Box etc.
  • Aisle marking
  • Aisle width minimum 112 cm.
  • Indicators Arrows in the passage
  • Aisle without block

Health

  • Check list for Drinking Water
  • At least4.5 Litres water provided per day per employee
  • Check list for Water Testing Certificate
  • Check list for Drinking water not in plastic pot
  • Check list for Drinking Water, Cup availability
  • Check list for Drinking Water centre (one place to every 150 employees upto 500)
  • Check list for Drinking Water centre (one place to every 500 employees above 500)
  • Check list for Water Cooler / Heater available at every canteen, dining hall, rest room etc.
  • Check list for Drinking Water Signage in English and Tamil
  • Check list for Locate from 20 feet away from toilet
  • Check list for Locate maximum 50 meteres distance from work spot
  • Check list for Drinking Water vessale cleaned at least once in a day
  • Check list for Water Reservoir or Tank Cleaned at least once in a week
  • Check list for Water centre cleaning condition
  • Check list for Water Vessal Cleaning log sheet
  • Check list for Water Centre Incharge person with cleanliness
  • Check list for Suggessation Box Register/Database

Toilets

  • Check list for Toilet Seat to Every 20 Women
  • Check list for Toilet Seat to Every 20 men upto 100
  • Check list for Toilet Seat to Every 50 men beyond 100
  • Check list for All toilet seat with proper privacy and lock facility
  • Check list for Urinal Accomodation Min. 61 cm for every 50 employees upto Medical first 500
  • Check list for Urnial Accomodation Min. 61 cm for every 100 employees for above 500
  • Check list for Effective water Sewage system
  • Check list for Soap/ Towel
  • Check list for Bathroom Lock
  • Check list for Water tap
  • Check list for Dust Bins
  • Buckets with mug at toilets
  • Check list for Toilet White Washed once in every four month
  • Check list for Tiles/Mosaic floors washed with Detergent or disinfectant once in four month
  • Check list for Daily Cleaning Log sheet provided
  • Check list for Adeaquate Water Tabs
  • Check list for No smoking Sign in Gents Toilet
  • Check list for Awareness Quotes in Toilets
  • Ladies / Gents Toilet Name Sign in Dual Language and Picture

Spittoons

  • Check list for Adequate Spittoons
  • Sipittoons filled by Sand or Suitable disinfectant
  • Spittoons covered by bleaching powder layer
  • Spittoons scrapped or cleaned at least once in every day

Others

  • Check list for 500 Cubic feet for every employees
  • Check list for Disposal of Wastes and effluents
  • Check list for Room Temperature
  • Check list for Lighting facility
  • Check list for Trees on Apparel Factory campus

Safety Guards

  • Metal Glows on good Condition for garments
  • Rubber Mat to ironers for garments
  • Rubber Glows to ironers for garments
  • Ironers wearing slipper for garments
  • Motar Guard for garments
  • Needle Guard for garments
  • Eye Guard for garments
  • Sharp Tools for garments
  • Paddle Mat for garments
  • Scissors and trimmers are tied for garments
  • Sharp Boxes for garments
  • Mask for garments
  • Needle disposal once in six month for garments
  • Broken Needle Register/Database for garments
  • Welfare Officer for garments
  • Welfare Officer as per rule for garments
  • Welfare Officer Intimation Letter to IF for garments
  • Welfare Officer Appointment Order display for garments
  • Welfare Officer Display for garments
  • Dining Hall for garments
  • Dining Hall with sufficient Space for garments
  • Dining Hall with Sufficient Chair/Table for garments
  • Water Facility for textile
  • Ambulance Room for textile
  • Doctor Visit for textile
  • Nurse for textile
  • Medicines for textile
  • Medicines Issueing Record
  • Creach for textile
  • Sufficient Space for textile
  • Creach Attender for textile
  • Creach Children Detail for textile
  • Daily Register/Database for textile
  • Cradle for textile
  • Toys for textile
  • Postures for textile
  • Wash Room Facility

Toilet

  • Milk
  • Eatables Available
  • Drinking Water for textile
  • Ventilation for textile
  • Chairs for mothers
  • Shady plaground for older children
  • Medical first Aid for textile
  • Medical first Aid Boxes with All medicines
  • Medical first Aid Boxes Location List
  • Medical first Aid Box Daily Checklist
  • Medical first Aid Training employees (20 %)
  • Medical first Aid Trainer Name and Photo List
  • Medical first Box once for 150 employees
  • Medical first Aid Stations

Fire

  • Sufficient Fire Extinguisher
  • Fire Extinguisher all in good Condition
  • Fire Extinguisher Location List
  • Fire Extinguisher Service Checklist
  • Access area without hindarance
  • Fire Extinguisher kept in 3 feet
  • Fire Signage in Tamil and English
  • Usage Guide in dual language
  • Fire Extinguisher Colour Background Marking
  • Space beneath marked
  • Space beneath kept empty
  • Refilling Service Done
  • Fire Certified persons photo
  • Evacuation Drill (External) Every Six Month
  • Evacuation Drill (External) File
  • Evacuation Drill (Internal) Every Three Month
  • Evacuation Drill (Internal) File
  • Sufficient Fire Safety trained employees
  • Fire safety trained employees name and Photo List
  • Fire Buckets to Diesel Storage Area with Water and Sand
  • Fire Buckets to Boiler Room with Water and Sand
  • Fire Buckets to Genset room with Water and Sand
  • Fire Buckets to E.B. Panal Board with Water and Sand
  • Fire Buckets to Motor Room with Water and Sand
  • Fire Buckets to Appropriate place.
  • Fire Tray with sand
  • Diesel Storage area floor filled by sand
  • Evacuation Plan in all Floor / Area
  • Urgent/Emergency Exit
  • Urgent/Urgent/Emergency Exit on Open
  • Urgent/Urgent/Emergency Exit Signage
  • Urgent/Urgent/Emergency Exit with outside open facility
  • Urgent/Urgent/Emergency Exit Board Light with UPS Connection
  • Urgent/Urgent/Emergency Light to All room / Area Adequate
  • Urgent/Urgent/Emergency Light to All staircase
  • Urgent/Urgent/Emergency Light to All Exit and Urgent/Urgent/Emergency Exit
  • Urgent/Urgent/Emergency Light daily On/Off Log Sheet
  • Urgent/Urgent/Emergency Light Location List
  • Urgent/Urgent/Emergency Light kept on 6 feet hight
  • Sufficient Spare Urgent/Urgent/Emergency Light in stock
  • Urgent/Urgent/Emergency Electricity Switch off System (floorwise)
  • Signage Urgent/Urgent/Emergency Electricity Switch Off
  • No Hindrance Urgent/Urgent/Emergency Switch off Access Area
  • Chemical Users Awareness
  • Medical Certificate to Canteen employees

Workers Committees

  • Workmen Workers Committee
  • Workmen Workers Committee Meeting
  • Workmen Workers Committee Meeting File (with Circular, Agenda, Minutes, etc.)
  • Workmen Workers Committee Meeting Photos
  • Health and Safety Workers Committee
  • Health and Safety Workers Committee Meeting
  • Health and Safety Workers Committee Meeting File (with Circular, Agenda, Minutes, etc.)
  • Health and Safety Workers Committee Meeting Photos
  • Canteen Workers Committee
  • Canteen Workers Committee Meeting
  • Canteen Workers Committee Meeting File (with Circular, Agenda, Minutes, etc.)
  • Canteen Workers Committee Meeting Photos
  • Transport Workers Committee
  • Transport Workers Committee Meeting
  • Transport Workers Committee Meeting File (with Circular, Agenda, Minutes, etc.)
  • Transport Workers Committee Meeting Photos
  • Harrassment and Discrimination Workers Committee
  • H and D Workers Committee Meeting
  • H and D Workers Committee Meeting File (with Circular, Agenda, Minutes, etc.)
  • H and D Workers Committee Meeting Photos

H.R.

  • Personnel File to All
  • Application Form Compliance
  • Passport Size Photo
  • Educational Qualification Certificate
  • Age Proof
  • D. Proof
  • Address Proof
  • Technical Certificate
  • Previous Company Experience/Relieving order
  • Old Salary for staf Slip
  • ESI Nomination Form Compliance 1
  • PF Nomination Form Compliance 2
  • Gratuity Nomination Form Compliance F
  • Apparel Factory Act Nomination Form Compliance  34
  • Track Record
  • Appointment Order
  • Insurance
  • NDA with Signature
  • Employee Manual
  • d. Card to All
  • Adequate Swiping machine
  • Punching Card to All
  • ESI Card to All
  • PF Slip to All
  • Awareness Programme
  • Stress Relieve Counselling
  • Meetings
  • PerForm Compliance ance appraisal
  • Leave Card
  • Full and Final Settlement
  • Exit Interview
  • Gratuity
  • Bonus
  • Salary for staf Breakup
  • Salary for staf on Date
  • Induction Programme
  • Induction Register/Database
  • Manpower
  • Manpower Departmentwise Male/Female Strength Report
  • Presentism Report
  • Late Report
  • Absentism Report
  • Daily Staff In-Out Register/Database
  • Is there Under Age
  • Contract Employees
  • Punch report
  • Leave card to each employee
  • MIR (Material Issue Register/Database)
  • Salary for staf
  • Salary for staf date before 7 every month
  • Bank Salary for staf Account to all
  • Salary for staff Register/Databases with employees signature monthwise
  • Minimum Wages

Basic

  • A.
  • Other Salary for staf Breakups
  • Over Time
  • Double Salary for staf to Over Time
  • Any unwanted deduction for employee
  • Unpaid Salary for staf are reversed
  • Pay Cover Availability

Security

  • Adequate Securities
  • Lady Guards
  • Staff Movement Register/Database
  • Visitors Note
  • Others In-Out Register/Database
  • Material Inward Register/Database
  • Material Outward Register/Database
  • Vehicle Movement Register/Database
  • Visitor Pass
  • Visitor Slip
  • Guards Knowledge about their Roles and Responsibilities
  • Securities Personnel File
  • Securities UniForm Compliance /Cap/Shoe/Belt etc.
  • Securities Knowledge about Fire Evacuation and Fire Safety
  • Security Agreement file (If outsourced)
  • Security Salary for staf Register/Database file (If outsourced)
  • Security ESI, PF Challan (If Outsourced)

Housekeeping

  • Adequate Housekeeping Employees
  • Lady Housekeeping employees
  • Gents Housekeeping employees
  • Housekeeping Supervisor
  • Areawise work allocation
  • Housekeeping Time Schedule
  • Toilet Cleaning Log Sheet
  • Brooms Availability
  • Broom Stick Availability
  • Water Mop Availability
  • Thread Mop Availability
  • Buckets Availability
  • Phenoil Availability
  • Harpic Availability
  • Soap on All toilet and Bathroom
  • Towel on All toilet and Bathroom
  • Tissues and Hand Wash Shampoo Availability on Visitor Restroom
  • Daily Cleaning Schedule
  • MSDS for apropriate place.

Maintenance

  • B.
  • B. Service Card
  • Electricity Board Cardonned off from work place
  • B. Meter Reading Register/Database
  • B. File
  • Rubber Mat to E.B. Panel Board
  • Rubber Mat to All swtich Board
  • Authorized Persons Photo Display on E.B. related Rooms
  • Caution board and danger signal on Electricity related Rooms
  • Electrecians File
  • C or B license certificates of Electrecian
  • Rubber Glows to all Electrecian
  • Safety instructions Displayed on E.B. Related Rooms
  • Broken Wire
  • Loose Wire
  • Broken Switch
  • Boiler room
  • Boiler room cardonned off from work place
  • Fire Safety Instruments availability
  • Authorized persons Photo list
  • Genset
  • Genset Running Note
  • Genset File
  • AMC to Genset
  • Gloves
  • Safety shoes
  • Ear Muff
  • Tray of Sand
  • Textile and Garments Machinery
  • Textile and Garments Machinery Detail
  • Textile and Garments Machinery File (Textile and Garments Machinerywise) with purchase, service etc detail.
  • AMC to all Textile and Garments Machinery
  • Textile and Garments Machinery Service Card
  • Material Safety Data Sheet (MSDS)
  • Personal Productivity Equipment (PPE) Issue Register/Database
  • PPE Awareness

Logistics

  • All Staff Bus/Van R.C. Book Copy
  • All Staff Bus/Van Insurance Copy
  • All Drivers Licence and agreement Copy
  • Transport In – Out Time Register/Database
  • Transport Travellers Name List
  • Transport Workers Committee
  • Transport Agreement Copy
  • Load Van R.C.Book/Insurance Copy
  • Company Drivers Licence and agreement Copy
  • Company Van Trip Sheet Book

General

  • Fixed Asset Stock Register/Database
  • Diesel Consume Register/Database
  • White Petrol Consume Register/Database
  • Gen Set Usage Note
  • Gen Set AMC
  • Electrical Plan
  • AMC to Computers
  • AMC to Swiping Machines

In above all are garment factory compliance checklist

What is The New Accord Bangladesh for Safety Worker?

What is The New Accord Bangladesh for Safety Worker?

What is the New Accord ?

The New Accord bangladesh Legally binding agreement b/w global & national unions and 150+ global apparel brands with international NGO witness signatories. Aims to ensure a safe and sustainable BGD RMG industry.  Thorough, independent inspections with public reports. Factories undergo necessary renovations with financial assistance to factories that need it. Requires at least a 2-year commitment to safe factories. Factory that refuses to operate safely will lose business relationship with the accord alliance bangladesh brand(s). Central role for workers and unions, including OHS committees and right to refuse dangerous work. Governance: steering committee with ILO as neutral chair.  Receives feedback/input from an advisory board. Mandatory inspections with remediation as determined by engineers/technicians with support of brands as and if required. Disclosure and public access to information. Mandatory training programs and functioning safety committees. Worker safety complaints mechanism.

Description of The Accord Bangladesh

  • The accord bangladesh is remedial; not punitive.
  • Inspections are independent, fair, and coordinated.
  • Public reports are an opportunity for owners/ industry.
  • Inspection findings will be corrected with the assistance of the brands as required.
  • Suppliers who meet Accord requirements / execute remediation gain favourable publicity.
  • Goal is safe factories and sustainable RMG industry.

Inspections of The New Accord Bangladesh

  • First set of inspections completed in Dec 2013.  Public reports issued in March 2014.
  • Initial inspections of 1500 factories for fire, electrical, structural safety started in Feb. 2104.  600 completed.
  • Lead brands being assigned for coordination and efficiency.
  • Worker and management representatives on inspections.
  • Accord, brand, supplier communications and coordination protocol in place.
  • Chief Safety Inspector actively recruiting 25 Accord staff engineers.
Common Findings Hazardous Electrical Wiring 1
Common Findings Hazardous Electrical Wiring

Lead Brand

  • Coordinating role to improve efficiency;
  • Modified random selection among Tier 1 and Tier 2 brands;
  • Key point person with Accord, factory owner, worker reps, and other the accord bangladesh brands;
  • Same obligations as all other Accord brands on remediation;
  • Flexible if unable or other brand wishes to be lead;
  • Important piece to the administration, execution, and monitoring of the Accord components;
  • Great appreciation from the Accord staff.

Remediation / Corrective Actions

  • Inspection report with remediation items issued within 2 weeks of inspection;
  • Owner, Accord brands in factory, worker representatives receive report simultaneously;
  • Lead brand coordinates discussions to finalize remediation plan; including confirming necessary resources are available;
  • Accord CSI authorizes plan.  Report is published on Accord website;
  • Combined efforts to verify corrective actions executed;
  • Progress is reported on Accord website through to completion and verification.

Outreach of The Accord Bangladesh

  • Conducting informational sessions with Accord brands and their supplier factories (to discuss Accord, inspections, and remediation plans).
  • Organizing similar sessions with IndustriAll structures and BILS for worker groups and unions (to discuss Accord and the role of workers and unions; including worker commitment and labour peace).
  • Engaged with National Effort, ILO, Alliance, BGMEA and BKMEA, and key missions on Accord related issues.

OHS – Worker Participation

The accord bangladesh Steering committee has approved proposal for:

– selection of worker reps for inspections.

– OHS complaints mechanism.

– OHS committee training approaches.

– right to refuse dangerous work.

“PSA” messages on Accord, inspections, and safety committees under development.

Operations and Staffing

  • Received registration as Liaison Office from BoI.
  • Recruiting/hiring training coordinator, engineers, trainers, case / complaint handlers, and office support personnel.
  • Main office secured (10 June move-in date).  Field offices / worker centers to be opened (Dhaka, Greater Dhaka and Chittagon
  • Coordinating role to improve efficiency;
  • Modified random selection among Tier 1 and Tier 2 brands;
  • Key point person with Accord, factory owner, worker reps, and other Accord brands;
  • Same obligations as all other Accord brands on remediation;
  • Flexible if unable or other brand wishes to be lead;
  • Important piece to the administration, execution, and monitoring of the Accord components;
  • Great appreciation from the Accord staff

Update on the Accord

  • Standards are finalised
  • There will be 3 inspections: Fire, Electrical and Structural Safety
  • The Accord is finalising contracts with 4 international firms to conduct initial factory inspections
  • Inspections will commence in February 2014 and go through to August/September 2014
  • The accord bangladesh leadership will write to the factory to arrange the inspection date
  • The Accord inspection team will provide written, advance notice to the factory of the date(s) of the 3 inspections (fire, electrical, structural)
  • Both management and a worker representative should accompany the inspection teams to observe
  • The report of each inspection will be forwarded to the factory owner, each brand that produces in the factory and the worker representative
  • The report will include findings as well as necessary remediation required
  • The factory owner will be provided with a short period to reply to the inspection report to confirm understanding and commitment to the necessary remediation and timelines
  • The inspection report will be published on the Accord website as well as updates on implementation of corrective actions taken
  • The Accord engineers will carry out follow-ups to the inspections and remediation monitoring
 Findings Hazardous Electrical Wiring 2
Common Findings Hazardous Electrical Wiring 2

Correspondence from the Accord on Fire and Building Safety

Dear Factory Owner/Representative

The Accord is a legally binding agreement between international and national trade unions and international brands and retailers (Companies).  Over 140 international brands and retailers have now signed the Accord.  4 international labour NGOs are witnesses to the agreement.  The International Labour Organisation (ILO) acts as the independent chair.

The aim of the Accord is the implementation of a programme for reasonable health and safety measures to ensure a safe and sustainable Bangladeshi Ready Made Garment industry for a period of five years.  Full details of the Accord are available in English

The Accord on Fire and Building Safety in Bangladesh (Accord) shall be inspecting all factories producing for signatory brands for fire, electrical and structural safety.  These 3 separate initial inspections will be commencing in early February 2014.  The Accord is committed to doing our utmost to schedule the fire and electrical safety inspections for the same day and, to the extent possible, the structural.  Each inspection requires approximately one day to complete.

The Accord is writing today in the effort to help you prepare for the inspections, to ensure they are conducted efficiently, and in the effort to minimize any disruption to the normal production at your factory.  You will also be receiving a correspondence directly from the Accord signatory brands produced at your factory related to the accord bangladesh inspections and remediation plans processes.

In these regards please consider the following:

The Accord inspection team will provide written, advance notice of the date(s) of the 3 inspections (fire, safety, structural).   Such letter will be sent to you and to each of the brands produced at the factory.

Please have the necessary documentation for the inspections prepared and ready for the inspectors to review on their arrival.  These documents include:  the original building plan (architect’s drawings/blueprints) for the factory and same for any additions to the building subsequent to the original construction.

A management and worker representative should accompany the inspection teams to observe the inspections.

Within two weeks of the completion of all 3 initial inspections, you will receive the reports and remediation requirements identified through the initial inspections.  You will be offered one week to provide comments on the reports to the Chief Safety Engineer (CSI).  The CSI will then finalize the reports and necessary remediations.  The final report and remediations plan will be concluded in consult with you as the owner, the signatory brands produced at your factory, and the Accord engineering team.

As the factory owner and during the course of finalization of the reports and remediations plan described above, you must confirm that you understand the reports and will fully execute, within the provided timelines, all of the identified necessary remediations from the inspection reports.  Should you face difficulty regarding the resources to complete these required remediations, please be informed that you should discuss options for identifying sources for the required resources with the Accord signatory brands producing at your factory.  This does not mean the brands will directly provide you the needed resources but they are obligated to work with you to find the resources.  Please note that the reports and necessary remediations will be simultaneously provided to the factory owner, each brand produced at the factory, and the worker representatives.

Please be aware that within 6 weeks of the initial reports, the results of the inspection reports and necessary remediations will be published on the Accord website.   Updates on implementation of the remediation measures shall also be published.  This is an important component of the Accord’s commitment to transparency and an excellent opportunity for supplier factories to demonstrate their adherence to Accord requirements to brands, buyers, consumers, media, and others monitoring conditions in the Bangladesh RMG sector.  Supplier factories which do this receive positive publicity through the published updates.  We remind all suppliers that the accord bangladesh, by its design, is remedial not punitive.The Accord will film some of the inspections for internal and external communications purposes.  The filming will be valuable to the training on safety and health with management and worker representatives, will assist in implementing corrective actions, and can serve as an effective means to demonstrate the commitment and cooperation of the brands, suppliers, and workers to safe factories in Bangladesh.  Accordingly, inspections at your factory may be filmed.  This will be done in a coordinated manner.

The Accord staff and the Accord signatory brands produced at your factory shall work with your factory throughout the above described components of the inspections and follow up.  We look forward to working with your factory to ensure the inspections are conducted efficiently and fairly and the remediations are implemented sincerely and fully.

 

Fire safety check:

A check will be carried out to assess whether all the rooms & sections have been covered with fire protection and save evacuation & the following documents will be checked as well:

– All fire safety training related documents.

– Fire license is available and updated.

– Evacuation plans are posted.

– Fire equipment points.

– Width of each staircase is ok.

– Roof top is free.

– Reserve water available.

– Aisle mark provided & aisles kept clear.

– Congestion inside the floor.

– Assembly point is available.

– Possible source of smoke can be spread to other floor’s in case of fire in any floor.

– Safe & easy evacuation for workers.

– Number of exits + free from any obstacle + if any possible fire risk/other risk is there when workers will get out during an emergency.

– Sufficient Exit lights in the floor.

– Sufficient Emergency lights are provided.

– Fire fighting team & its activities/training available + photo displayed.

– Practical check of a fire hose reel to see the water pressure etc.

– Practical check of a fire extinguisher to see its effectiveness.

– Practical check of fire alarm.

– Fire drill records.

– Check maintenance records of all fire equipment (fire hose reel, SMD , fire extinguisher etc)

– DB board areas are free & safety warning is available.

– Any loose wiring.

 

Building stability check:

– Soil test report

– Building approval plan

– Check of design & drawing

– Some practical check of pillar beam thickness / width of every roof & stair + other some engineering checks.

– Construction methods/process.

Electrical check of The Accord Bangladesh

– Electrical design & drawing

– Electrical distribution

– Load capacity of the accord bangladesh

– Temperature check in DB

– Earthing resistance of transformer, generator + lightning arrestor and its setting diagram.

– BBT check (if any other electrical line in there except BBT)

– Oil meter of transformer check.

– Switch gear & PFI (power factor indicator) load capacity from digital display check.

– Single line diagram

– Main feeder line check – on how the electrical connection & supply has been taken into factory.

– Distribution board phase colour (3 phase is there and should be 3 different colours – RED, YELLOW, BLUE & there is a neutral phase & that should be BLACK).

– Door earthing of each DB.

– Rubber mat thickness placed in Generator room, Boiler room + DB room + all DB’s in the floor (should be minimum of 5 mm)

– BBT passed through the wall hole (should not be any hole & to be filled up)

– All DBs should be cleaned and dust free + vermin free always.

– Leakage/gap in DB board (if need a gap for any reason, then that gap should be protected by steel net).

– Generator operator certification (need a certificate from the generator supplying company, that the operator is able to operate the generator and necessary training has been provided in regards to generator operating, but if any renowned company provides any training /certification instead that will also be accepted by the accord bangladesh

– Rubber hand gloves + rubber boot used in generator room + boiler room.

– ECC (earth continuity connection ) is to be in all machines + all switch board.

This is the short description of Alliance

Accord Alliance Bangladesh Worker Safety

Accord Alliance Bangladesh Worker Safety

Accord Alliance Bangladesh Safety

Accord Alliance Bangladesh -Audit Programs of alliance for bangladesh worker safety by Accord & Alliance team, to appraise the building, Electrical and fire Safety, are being carried out in all the member factories of BGMEA and already approximately 400 factories have been audited. On the Other hand as a routine procedure Safety audit under social compliance are also being carried out by the buyers. Accord is carrying out these audits based on BNBC Standards. On the other hand buyer’s routine audits are being carried out based on BNBC, local laws & rules, Fire Service defense Acts etc.

In certain instances due to conflicting issues relating to set standards between local laws, fire service and civil defenses & BNBC laws, factories are facing confusion & decision problems.

Accord Audit Team has advised to refrain from taking any sort of corrective/remidial measures before getting their formal report. According to them if corrective measures are carried out without knowing their observation and decision the whole process may have to be repeated again which will be a wastage of time and money.

While Accord Alliance is advising to go for corrective measure only after getting their reports buyers are serving notice for stoppage of work if there is noncompliance of safety issues of social audits at a short notice or no time.

Due to these conflicting situations it has become extremely difficult to run the business .To solve this problem we are hereby requesting to stop the safety part of the social audit.

SERIAL SHIPPING CONTAINER CODE (SSCC) LABELS

SSCC Label Format: Effective 6/15 CRD shipments, True Alliance requires Vendors to be Serial Shipping Carton Code (SSCC) label compliant and to provide an electronic Advanced Shipping Notification (ASN) for each Purchase Order.

SSCC compliance Applicable for all Sea freight Modes

Airfreight is currently not in scope for SSCC compliance.

SSCC label printing and electronic Advanced Shipping Notification (ASN) Process: Vendor will use NGC to print True Alliance SSCC label based on existing label printing process.  The label print program needs to be updated in order to print this SSCC label. We will keep vendors updated as soon as it is ready for upgrade. Please stay tuned.

Factory ASN will be sent to DHL when vendor clicks on ‘Factory Release’ in NGC (see the steps in Appendices section).

The container number will be given by DHL 1 day before ETD (Vessel Sailing Date). Vendor is required to fill out all shipment information accurately with correct container number and click on ‘Factory Release’ by ETD (Vessel Sailing Date). All data entered in NGC for ‘Factory Release’ must be correct and same as final booking. Vendor needs to inform DHL origin once ‘Factory Release’ is completed.

SSCC Label Placement and Location: True Alliance requires Vendors to be SSCC Label Compliant.

  • All vendors must be SSCC compliant by orders from CRD 15th Jun, 2015 onwards.
  • Applicable for Cargo loaded from Ports in: China, Hong Kong, South East Asia, India, and Bangladesh.

The SSCC barcode must be applied at an individual carton level. Only one SSCC per carton is required.

For cartons and outer cases, SSCC labels should be placed on either side of the carton so that the lowest edges of the bars of the GS1-128 Bar Code containing the SSCC are 32mm from the base of the unit. The SSCC barcode, including the quiet zone, must be 20mm from the carton edge.

Upon this new procedure of SSCC label started, therefore, the barcode sticker originally stick on carton outside is no longer needed.

Appendices for Accord Alliance Bangladesh

ermMeaningTermMeaning
A/FAir FreightGT Nexus or GTNDHL PO Tracking System
ADPArrival Discharge PortGWYGateway
AMLOAmerica (Latin)HAWBHouse Air Way Bill
AMNOAmerica (North)HAZMATHazardous Material
ASPAAsia Pacific RegionHBL or HB/LHouse Bill of Lading
AWBAirway BillHC / HQHigh Cube (container)
Board GradeThe quality standard to be used for shipping cartonsHot BoxPre-determined urgent shipment
BL or B/LBill of LadingHTSHarmonised Tariff Schedule
C&FCost & FreightISCInternational Supply Chain
CBMCubic MetresKG or KGSKilograms
CBOCentral Buying OfficeKPIKey Performance Indicators
CCConsolidation CentreL/CLetter of Credit
CETCentral European TimeLCLLess than a Container Load
CFSContainer Freight StationLPOLocal Production Office
CIFCost Insurance FreightLSDLate Ship Date
CNEEConsigneeMAWBMaster Air Way Bill
CoOCertificate of OriginMBL or MB/LMaster Bill of Lading
CRDCargo Ready DateNDCNational Distribution Centre
CTNSCartonsNVOCCNon-Vessel Owning Cargo Carrier
CYContainer Yard (i.e. Factory Load)OveragesThe quantity in surplus of a standard pack quantity
DCDistribution CentreO B/LOriginal Bill of Lading
  PO or P/OPurchase Order
DDNDelayed Document NoticePODPort of Discharge
DDPDeliver Duty PaidPOLPort of Loading
DDUDeliver Duty UnpaidSKUStock Keeping Unit
DGFDHL Global ForwardingSLAService Level Agreement
EANEuropean Article Number (International Article Number)SLIShipper’s Letter of Instructions
EDIElectronic Data InterchangeSNShipment Notification
EMENATEurope, Middle East, North Africa, TurkeySO or S/OShipping Order
ESDEarly Ship DateSOPStandard Operating Procedures
ETAEstimated Time of ArrivalSSCCSerial Shipping Container Code
ETDEstimated Time of DepartureTamper EvidentTape that makes unauthorized access to the protected object easily detected
EXWEx-WorksTBATo Be Announced/Assigned/Agreed
FCAFree Carrier AlongsideTBCTo Be Confirmed
FCLFull Container LoadTBDTo be defined/determined
FCRForwarder’s Cargo ReceiptTEUTwenty Foot Equivalent Unit
FOBFree on BoardTTTransit time
GOHGarments on Hanger  

Accord Alliance for Bangladesh Worker Safety Letter

Sub: To withhold the safety part from social compliance audit.

Dear Sir,

This is to advise you that ACCORD & Alliance is carrying out building, fire & electrical safety audits. ACCORD Audits team has advised to refrain from any corrective action/remedial action before getting their audit report. They advised that it will be a mistake if corrective actions mentioned in their report are not addressed to and for this a repeat work might be required which will cost money. There may be chance of duplicity for the demands for Accord & Social Audit.

While ACCORD /Alliance is suggesting to go for correction action only after getting  their report Buyers are stopping work with short/no time notice for noncompliance of the safety part of their social audit. Due to this conflicting situation it has become very difficult to run the business. To solve the problem we are requesting to withheld the safety part of Buyers social Audit.

Thank You

Yours Sincerely,

On Behalf of all sister concern of Auto Group

More Letter

Dear Alliance Factory,

Our company, COMPANY NAME, is a member of the Alliance for Bangladesh Worker Safety. The Alliance is a group of 27 apparel companies that are deeply committed to ensuring safe working conditions in Bangladeshi RMG factories. Through the Alliance, we and the other members are collaborating on core programs and activities that include: factory assessments (against the Alliance’s Fire and Electrical Safety and Building Integrity Standards), fire safety training for workers and management, and management of a Worker Support Program (to assist temporarily displaced workers if factories must be closed for safety reasons). Over the next few months, you will receive more detailed information about the Alliance’s programs, activities, and resources as we move into the implementation phase.

The Alliance opened its Dhaka office in December 2014, and currently has 15 staff, with more to join soon. On behalf of its 26 member companies, the Alliance Dhaka staff will coordinate and oversee all Alliance activities and will be an important, helpful resource for you.

A member of the Alliance Dhaka office will be contacting you shortly—by phone and/or email—to talk about the Alliance and request and/or verify basic information about your factory, such as factory address, primary contact, number of workers, etc. This information will be used for all future communications and to maintain an updated Alliance factory list (published each month) and database. As the Alliance Dhaka staff is contacting you on behalf of our company (and other buyers that are part of the Alliance), we request that you kindly provide him/her with the information requested in a timely manner. If you are not comfortable providing the information requested over the phone, you may request to do so via email.

Going forward, you should expect to receive communication from the Alliance Dhaka staff regarding factory assessment scheduling, remediation, training, events, meetings, and more. We will remain very much engaged in all activities, and welcome you to contact us if you have questions or concerns about the role of the Alliance Dhaka office. We can assure you that the Alliance staff are working on behalf of, in consultation with, and with the support of its membership, and appreciate your cooperation with them.

Lastly, if you would like to reach out to the Alliance office, you may contact:Accord Alliance for bangladesh worker safety team for Accord Alliance Bangladesh

Authorization Latter Sample for a Garments Garden

Authorization Latter Sample for a Garments Garden

Dear Sir,

Authorization Latter Sample – We, Autogarment Company Ltd., Address: Rm6001, No.1, Green Land Technology Square, Lane 58, East Xinjian Road, Shanghai, China hereby agree to authorize M/s Auto Agriscience Limited, Marketing Agent and also submit our file for the products of Zinc Sulphate (Hepta) Fertilizer to register in Bangladesh. We have confirmed that we are the basic manufacturer of the above products in china. We also authorize your company to complete all the necessary formalities regarding Registration of the above mentioned product with the Field Service Wing, Department of Agricultural Extension of Bangladesh, Khamarbari, Farmgate, Dhaka-1215, and Compliance Bangladesh.

Sincerely Yours,

For, Autogarment Company Ltd.,

Authorized Signature

SPECIFICATION Authorization Latter Sample

Fertilizer Name: Zinc Sulphate (Hepta)

Specification:

  1. Total Zinc content by weight                                  0 % (Mini)
  2. Water soluble zinc of total zinc                              0 % (Mini)
  3. Sulphur ( as SO4-S) content by weight                   5 % (Mini)
  4. Magnesium (Mg) 0 % (Maxi)
  5. Copper (Cu) 1 % (maxi)
  6. PH not less than 4
  7. Matter insoluble in water by mass 0 % (Maxi)
  8. Moisture content (Free water) by weight (a) Crystalline 0 % (Maxi)

(b) Granular     5.0 % (Maxi)

  1. Particle size (In the granular product):- 90 % of the material shall pass

through 3-1mm BDS sieve.

  1. Physical condition Granular free flowing / Crystalline

Country of Origin: China

For, Autogarment Company Ltd.,

Authorized Signature

MANUFACTURE GURANTED ANALYSIS CERTIFICATE

We, Autogarment Company Ltd., as the manufacture, hereby by certify that “the product of boric acid fertilizer does not contain toxic wastes and the level of heavy metals present is not hazardous for human health, crop and environment”.

For, Autogarment Company Ltd.,

Authorized Signature

TECHNICAL LETERATURE

Major composition                : Zinc  Sulphate (Hepta)

Appearance                           : Granular Free Flowing / Crystalline

Characteristics                       : Feels greasy, Odorless and tasteless.

Purity                                                 : 99.90%

Solubility                                : Soluble in water, alcohol, glycerol ether and volatile oil.

Chemical Properties              :           Normal Sulphate Low Sulphate

Purity: 99.90% min 99.90% min
B2O3:56.25% min 56.25% min
SO4:500 ppm max 130 ppm max

Physical Properties                :           Crystalline

Molecular Weight:61,83 61,83
Specific Gravity:1,435 gr/cm3 1,435 gr/cm3
Bulk Density: 0,8 gr/cm3 0,8 gr /cm
Fractions +1 mm 4%max +1 mm 4%max
-0,060 mm 4% max -0,060 mm 5% max

Stability                                  :

  1. a) When heated to 70 – 100oC, hydro-extraction enables

changing to meta-boric acid

  1.  b) When heated to 150 – 160oC, hydro-extraction enables

changing to pyroboric acid

  1. c) When heated to 300oC, hydro-extraction enables

changing to boric anhydride

Standard                                : GB-53890 (People’s Republic of China standard

Use                                          : It can be used as fertilizer, top application, split application

`             and as a raw material for manufacture of micro nutrient. It

can be used all type of field crops.

Packing                                  : In woven polypropylene lined with poly ethylene film bags

of 25 kg (+/- 0.5 kg) net each.

Specification                          :

  1. Total Zinc content by weight                         0 % (Mini)
  2. Water soluble zinc of total zinc                                 0 % (Mini)
  3. Sulphur ( as SO4-S) content by weight                      5 % (Mini)
  4. Magnesium (Mg) 0 % (Maxi)
  5. Copper (Cu) 1 % (maxi)
  6. PH not less than 4
  7. Matter insoluble in water by mass 0 % (Maxi)
  8. Moisture content (Free water) by weight (a) Crystalline 0 % (Maxi)

(b) Granular     5.0 % (Maxi)

  1. Particle size (In the granular product):- 90 % of the material shall pass

through 3-1mm BDS sieve.

  1. Physical condition Granular free flowing / Crystalline

Declaration                            : The manufacturers guaranteed analysis shall indicate that “the product does not contain toxic wastes and the level of heavy metals present is not hazardous for human health, crop and environment”.

Fully Automatic Capsule Filling Machine Procedure

Fully Automatic Capsule Filling Machine Procedure

Capsule Filling Machine

To establish a standard preventive maintenance procedure of fully automatic capsule filling machine. To ensure safe and standard preventive maintenance procedure of Automatic Capsule Filling machine to meet the required smooth operation in cephalosporin production area. Engineering Personnel. Capsule filling machine  is used For Health and Safety Considerations

Automatic Capsule Filling Machine Procedure

  • Inspection for voltage fluctuation of fully automatic capsule filling machine
  • Proper earthing condition of machine
  • Inspection the supply air pressure must be 6 bar.
  • Check the any leakage of compressed air
  • Check free movement of Race way & down pusher
  • Any physical damage of ball bearing, capsule stopper, capsule holding spring, actuating pin
  • Free movement of dosing disc of fully automatic capsule filling machine
  • Proper function for powder/pallets feeding system
  • Any physical damage of tamping pins & segments
  • Any friction between pins & segments when running
  • Proper function of Capsule closing, Discharge & faulty capsule elimination
  • Proper connection & function of vacuum system
  • Any leakage of vacuum system
  • Any physical damage of Bearing
  • Any physical damage of spring
  • Any physical damage of cam or chain
  • Loose connection of cam or chain
  • Any friction when running the ball joints all & moving parts.
  • Correct function of safety switches
  • Correct function of proximity switches/sensors
  • Correct indication of pressure gauge of fully automatic capsule filling machine
  • External cleaning of pressure gauge.
  • Lubricate the L.M Guide bearing, Cam roller bearing, Main shaft bearing
  • Clean the Vacuum pump filter            (Air blow)
  • Clean the Vacuum system pipes         (By compressed air)
  • Clean the Outer surface of motor & all pneumatic component
  • Change the oil of index drive
  • After completion of maintenance record of fully automatic capsule filling machine

Maintenance Chart of Fully Automatic Capsule Filling Machine

Item DescriptionCheck points
Main power supply01.       Inspection for voltage fluctuation
02.       Proper earthing condition of fully automatic capsule filling machine
Pneumatic connection01.       Inspection the supply pressure must be 6 bar.
02.       Check the any leakage of compressed air
Capsule orientation01.       Check free movement of Race way & down pusher
02.       Any physical damage of ball bearing, capsule stopper,           capsule holding spring, actuating pin holder & capsule   chemical
Powder/Pallets feed & dosing device01.       Free movement of dosing disc
02.       Proper function for powder/pallets feeding system
Tamping pins & Segments01.       Any physical damage of tamping pins & segments
02.       Any friction between pins & segments when running
Capsule closing, Discharge & faulty capsule elimination01.       Proper function
02.       Any physical damage
Vacuum system01.       Proper connection & function of vacuum system
02.       Any leakage of vacuum system
Bearing & Spring01.       Any physical damage of Bearing
02.       Any physical damage of spring
Driving chain, cam

 

 

01.       Any physical damage of cam or chain
02.       Loose connection of cam or chain
Safety switches01.       Correct function of safety switches
Proximity switches/Sensors01.       Correct function of proximity switches/sensors
Pressure gauge01.       Correct indication
02.       External cleaning
Lubrication01.       L.M Guide bearing, Cam roller bearing, Main shaft    bearing                                                             (By oil & grease)
Cleaning01.       Vacuum pump filter                            (Air blow)
02.       Vacuum  system pipes                        (By Compressed air)
03.       Outer surface of motor & all pneumatic component      (By      water & soft cloth)
Replacement01.       Oil of index drive of fully automatic capsule filling machine
Dr. Mijan Barua, Scientist, Chennay, India
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