Carton Sealing Machine – Cartons should be securely sealed with tape, which must not cover any of the carton labels or punch panel perforation. Use clear tape if it is to be applied over the carton label(s) or apply the label(s) over the tape. Do not use strapping or banding on cartons nor should individual cartons be shrink wrapped ..
1) LINER PAPER 150 GSM & HIGHER
2) WHITE LINER
3) MEDIUM PAPER 115 GSM & HIGHER
4) STARCH
5) Stitching wear
PAPER CUTER
HAND SHARE CUTTER
PASTING
CREASING
PRESSUR
SLOTTED MACHINE
STICHING MACHINE
AUTO CARTON SECTION
NAME OF carton sealing machine
RAW MATERIAL
AUTO CORRUGATION
1) LINER PAPER 150 GSM & HIGHER
2) WHITE LINER
3) MEDIUM PAPER 115 GSM & HIGHER
4) STARCH
PRINTING
DIE CUTTING
BOARD / TISSUE SECTION:
NAME OF MACHINE
RAW MATERIAL
DIE CUTTING MACHINE
DUPLEX BOARD, TISSUE PAPER
SHEET/ PAPER CUTTING
GUM TAPE SECTION:
NAME OF MACHINE
RAW MATERIAL
FILM FOLDING AND REWINDING MACHINE
BOPP FILM
BALL PRESS SECTION:
NAME OF MACHINE
RAW MATERIAL
BALL PRESS
P.V.C SHEET
CUTTING & AUTO CUTTING
PLASTIC CLIP
GPPS/HPS
LABLE SECTION
NAME OF MACHINE
RAW MATERIAL
PRINTED CARE LABLE MACHINE
1) SHIRTING REBON
2) PAPER REBON
OFFSET PRINTING SECTION:
NAME OF carton sealing machine
RAW MATERIAL
TWO COLOUR MOZPS HEIDELBERG OFFSET PRINTING MACHINE
1) ART CARD
2) DUPLEX
BOARD
3) PAPER &
PAPER BOARD
4) P.S BOARD
5) OFFSET INK
SINGLE COLOUR GTO HEIDELBERG OFFSET PRINTING MACHINE
PLATE MAKING MACHINE
LAMINITING SECTION
NAME OF MACHINE
RAW MATERIAL
LAMANATING MACHINE
LAMINATION BOPP FILM
POLY SECTION:
NAME OF MACHINE
RAW MATERIAL
PP FILM BLOWN LINE
1) POLY PROPRILENE
2) POLY EITHYLENE
3) LINER LOW DENSITY POLY EIGHYLENE
4) LOW DENSITY POLY EIGHYLENE
5) FLEXO INK AND FLEXO THINER
6) SELF ADHESIVE
7) BOPP FILM
PE FILM BLOWN LINE
FLEXO GRAPHIC PRINTING PRESS
FLEXO GRAPHIC PRINTING PRESS
SERVO MTOR DRIVE SIDE SEAL BAG MAKING MACHINE
SERVO MTOR DRIVE COAT HANGER AND BOTTOM SEAL BAG MAKING
MACHINE
BOPP FILM FOLDING AND REWINDING MACHINE
Zip-Lock
CRASSER MACHIN
POLY WASTAGE
HANGER SECTION:
NAME OF MACHINE
RAW MATERIAL
INJECTION MOLD MACHINE MANUAL
POLISTERIN(HIPS/GPPS) PP,LDPE,LLDPE(INJEC. GRADE)
BOPP SECTION:
NAME OF carton sealing machine
RAW MATERIAL
BOPP FLIM MACHINE
BOPP FLIM
BOILAR SECTION:
NAME OF MACHINE
RAW MATERIAL
STEAM BOILAR
WATER
GENERATOR SECTION:
NAME OF MACHINE
RAW MATERIAL
GENERATOR
GAS
GENERATOR
GAS
BUSINESS COMMUNICATION
PRINCIPLES OF MARKETING
ECONOMICS
FINANCIAL MANAGEMENT
Singles, Ratio packs and Case picks should be laid in the cartons or trays one at a time and arranged so that the hangers alternately face left and right. Swing tickets barcodes are face-up for all products.
Purpose: To establish a standard preventive maintenance procedure of Rotary Tablet Press Machine
Scope:To ensure safe and standard preventive maintenance procedure of Rotary Tablet Press machine to meet the required smooth operation in solid & liquid production area.
PURPOSE of Manufacturing Vessel Standard Maintenance Procedure
Manufacturing Vessel – The objective of this Standard Maintenance Procedure is to describe the procedure for maintenance of mfg. vessel under Production department. Provides for use Safety Valves set at lower than maximum working pressure of the vessel. Pressure Gauges with maximum operating pressure marked by Red. Drain valve for each pressure vessel isolation valves for each pressure vessels…
SCOPE
Frequency of tests of pressure vessels-external every six months, internal (where possible to see) once every year. ( Where not possible to see inside ) not fitted with continuous plant-hydraulic test every to years, pressure vessel fitted with continuous process plant to be hydraulic tested every 4 years. This procedure is applicable for maintenance of mfg. vessel under Production department of Limited
AREA OF OPERATION
Production floor of General Production building.
RESPONSIBILITY
Operators under engineering department are responsible for following
this SOP.Routine responsibility for ensuring that this procedure is
implemented as and where necessary rests with the Head of Engineering
department.Quality Assurance Department is responsible for SOP
compliance.
INVOLVED
All concern
Operators, Executives / Officers and Head of Engineering Department.
DEFINITION & ABBREVIATION
Definition: There is (are) no unique term(s) in this
document.Abbreviation: There is (are) no unique term(s) in this
document.
HEALTH & SAFETY CONSIDERATION
Wear sound & Eye protective devices during machine
operation.
SYSTEM / PROCESS OWNER
Engineering Department
DESCRIPTION & SPECIFICATION OF MACHINE
Inside mat polish & out side mirror, SS grade: 304,.Inner chamber 3.0mm thick AISI 316, Outlet chamber 3.0mm thick, AISI304. Size57’’x58’’, Capacity: 2400 Liters, Heating source: Steam@4Kg/cm2. Stirrer: Electric power, 400V, 5.5HP, Speed: 300,450,600 rpm. Main shaft: AISI316, Propeller: fan type.
Procedure
Red Mark on pressure gauge. Inspection for voltage fluctuation
Proper earthing condition of machine
Inspection the supply pressure must be 3-4 bar.
Check the any leakage of compressed air
No rusts on seams. Check all bolts & nuts of stirrer assembly
Check the alignment of stirrer
Check the physical condition of T/C clamp
Clean from deposit of chemically reactive matter. Check the physical condition of ‘O’ rings
Safety valve set marked and sealed. Checked the bearing & oil seal of motor
Drain cock operating not blocked. Check the leakage of cooling pot
Cleaning & water replacement of cooling pot
Check the leakage of mechanical seal
No rusts on plates or body. Check the over heat of mechanical seal
Visual inspection for proper working of spray ball
No Pitting. Clean and free of carbonized oil and other matter. Cleaning
Check the correct indication of pressure gauge for cooling pot
Cleaning & water replacement of pressure gauge for cooling pot.
Greased all greasing point (By grease)
Stop valve to isolate, operating
No external visible leaks
No visible defects
Lubricated all lubricating point (By oil)
After completion of maintenance record as per SOP EN/002
REVIEW / CHANGE HISTORY
The procedure must be re-prepared, checked and duly approved whenever any change in the system/ method/ process, or in any circumstance, indicates the need for the same.
The SOP must be reviewed every 3 (three) years from the date of issue, in the light of current practice, to determine whether any change or revision is necessary.
All copies of the SOP which will be superseded by any revision must be withdrawn from active use.
After recalling all the copies of the superseded SOPs, redistribute the reviewed one by keeping records in Log books.
Preserve a copy of the superseded SOP in document archive and destroy rest of the copies keeping records. The SOP is to be archived for 2 years from the date of expiry.
Check Point
Item Description
Check points
Main power supply
01. Inspection for
voltage fluctuation
02. Proper earthing
condition of machine
Pneumatic
connection
01. Inspection the
supply pressure must be 3-4 bar.
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