To establish a standard preventive maintenance procedure of fully automatic capsule filling machine. To ensure safe and standard preventive maintenance procedure of Automatic Capsule Filling machine to meet the required smooth operation in cephalosporin production area. Engineering Personnel. Capsule filling machine is used For Health and Safety Considerations
Automatic Capsule Filling Machine Procedure
Inspection for voltage fluctuation of fully automatic capsule filling machine
Proper earthing condition of machine
Inspection the supply air pressure must be 6 bar.
Check the any leakage of compressed air
Check free movement of Race way & down pusher
Any physical damage of ball bearing, capsule stopper, capsule holding spring, actuating pin
Free movement of dosing disc of fully automatic capsule filling machine
Proper function for powder/pallets feeding system
Any physical damage of tamping pins & segments
Any friction between pins & segments when running
Proper function of Capsule closing, Discharge & faulty capsule elimination
Proper connection & function of vacuum system
Any leakage of vacuum system
Any physical damage of Bearing
Any physical damage of spring
Any physical damage of cam or chain
Loose connection of cam or chain
Any friction when running the ball joints all & moving parts.
Correct function of safety switches
Correct function of proximity switches/sensors
Correct indication of pressure gauge of fully automatic capsule filling machine
External cleaning of pressure gauge.
Lubricate the L.M Guide bearing, Cam roller bearing, Main shaft bearing
Clean the Vacuum pump filter (Air blow)
Clean the Vacuum system pipes (By compressed air)
Clean the Outer surface of motor & all pneumatic component
Change the oil of index drive
After completion of maintenance record of fully automatic capsule filling machine
Maintenance Chart of Fully Automatic Capsule Filling Machine
Item Description
Check points
Main power supply
01. Inspection for voltage fluctuation
02. Proper earthing condition of fully automatic capsule filling machine
Pneumatic connection
01. Inspection the supply pressure must be 6 bar.
02. Check the any leakage of compressed air
Capsule orientation
01. Check free movement of Race way & down pusher
02. Any physical damage of ball bearing, capsule stopper, capsule holding spring, actuating pin holder & capsule chemical
Powder/Pallets feed & dosing device
01. Free movement of dosing disc
02. Proper function for powder/pallets feeding system
Tamping pins & Segments
01. Any physical damage of tamping pins & segments
02. Any friction between pins & segments when running
Modaris V6R1 and Diamino V5R3 is pattern maker software which is a package which is run with both windows 7 and windows xp. There are different version of VigiPrint is found in market. You can install all version and test which is the best version for you. If you research with all version than you will get the best solutions for your customer. Modaris 7 and diamino 5 is a package which is run with windows 7 only VigiPrintV2R4c18 Installation Process. We need to Install I Manager Software. We sale all types of Garment and Textile ERP Software in bangladesh at cheapest price.
HPGL conversion with Just print and VigiPrint. VigiPrint up to 6 default . VigiPrint updated for Lectra 7 and Lectra 6. VigiPrintV2R4c18 installation process is very essay. We are showing below how to install Vigiprint V2R4:
At first open the Software folder. Then click the exe file of VigiPrintV2R4c18. Then click Next. Then click Next. Then click Install. Then click Finish. Now Restart your computer.
VigiPrint Setting for Marker and Pattern
We need to create marker icon and marker module . First Double Click VigiPrint Icon from desktop. Now we are showing in detail how to configure vigiprint pattern maker software for Marker making and marker print below –
Library Access Icon for Marker
At first click Library Access Icon. You will get a from here. The form name is Data Location. Here you can change data location. Then go to marker info text box . Double click in this text box. Here you will and Click combo box for select marker option from this path – C:\Lectra\TextLib\Marker.Lab. Then click up arrow and down arrow for select all text box. After selecting Marker.Lab click OK. After that click Save Icon.
Library Access Icon
Library Access Icon for Pattern
This is very similar to marker setting. For pattern section go to Marker info text box . Double click here and Just select Pattern instead of Marker . e.g. C:\Lectra\TextLib\Pattern.Lab. Click Down Arrow to slect all. After that click Save Icon.
Save Parameter Icon for Marker
At last you need to click Save Icon. You have to click this icon whenever you will change something.
Save Parameter Icon for Pattern
Same as Marker setting.
Text Parameter Modification for Marker
You need to select some option under this icon. First click on check Part Info and check it. Then click and checked Vectoriel Font. Then make font size 12 because 12 is standard size. You can change fonts name form here also. Please select gb fonts. You can change your requirements. It is optional. You need to click icon (Bit information Layout) right sight of part info and you can change the variable according to your requirements. After that check Heading. After clicking check box of Heading you can change variable of the icon (Heading definition). Heading definition is located right sight of Heading. In Heading definition icon please hold the shift key and select Marker name, Length, Width, Date, Efficiency, Comments etc. Then click OK button. After setting all parameter under Text Parameter modification, don’t forget to click Save Icon. After that check Special Text. Then click OK. And click Save Icon.
Text Parameter Modification
Text Parameter modification for Pattern
Text Format Icon for Marker
Now click Text format. Here select Apparel and PLX, IBA. After that click Ok. And after that click Save Icon.
Text Format Icon
Text Format Icon for Pattern
It is very similar to Marker setting.
Machine Parameters Icon for Marker
By default there is no setting job in machine parameter function
Machine Parameters Icon
Machine Parameters Icon for Pattern
This is very similar to marker
Geometry parameters modifications icon for Marker
From Geometry parameters modifications icon please select Grain line, Contour, T4, T7, T8, Blocking. In the icon of Blocking right sight make white line. Ensure white line icon of Grain line. Ensue Left arrow of Grain line. Mark Tools – All selected. Notches – All selected. That means select T2, T3, T5, T35, T36, Mofif etc from right sight. Then click OK. And click Save Icon.
Geometry Parameters
Geometry parameters modifications icon for Pattern
This is also very similar to Marker setting.
Operating Icon for Marker
There is no setting in Operating Icon by default. You can change variable of Gap between marker, Splice mark, Common lines, Folded fabric, Transversal cut parameter, Frame etc. After that click OK. And click Save Icon.
Operating Icon
Operating Icon for Pattern
Very similar to marker setting
Lock Icon for Marker and Pattern
Never Lock VigiPrint. If VigiPrint is locked accidentally than it must need to be uninstalled.
Garments Input module for Pattern
Double click Model Text Box. Select .mdl pattern file. Now change size No Nest to Complete Nest. After that click Add Command button. As a result the pattern file name will show in big text box of left sight of Vigiprint main window. Now click Send order button.
Garments Input module for Pattern
When you click send order button it will prompt you. And give you a message ” Please confirm the sending of the order. “ Then click OK. As a result the file will be stored in pattern folder. The file name will be (null).hpg. Change (null).hpg into desired file name.hpgl. Open desired file name.hpgl file with HPGL software and print it.
How to Open a Marker File
At first open vigiprint pattern maker software. Then double click Marker File Text box, Then select the marker file from the folder. Then select file type *.PLX. Then click Down arrow to select all option same. e.g. Marker Lib, Model Lib, Part Lib will be similar to Marker file text box. Then click Add Button. Now click Send order button. Now it will prompt you and give you a message “ Please confirm the sending of the order” Then click OK button. Now go to E:\Marker folder . Finally it will create a file under Marker folder named as (null).hpg. You need to rename the file (null).hpgl. Open the (null).hpgl with HPGL software and vigiprint pattern maker software and print your file.
Engr. Kh. Mashiur Rahman, Garments Auto Machine Technologist
This carton making machine or carton forming machine or slotting machine adopts PLC touch screen control, the system is reliable, low failure rate, easy operation and easy to use. Can display speed, production quantity, the size of the box cover and the box height size, etc. When change order, only need to input the size of box cover and box height on the touch serene. Production booking volume alarm function. Two hands run warning function. Make the operation more secure.
Features or Carton Forming Machine
The advanced negative pressure absorption system is equipped for feeding sheet. Suction volume is adjustable, which makes uneven sheets feed smoothly (2) Slitting, creasing, slotting and flap cutting can be finished in one single passage (3) Creasing accurately (4)Hole making device is optional. All transmission gear is straight teeth, 45 # quality alloy steel, the quenched and tempered, high frequency quenching, grinding process, hardness HRC45-50. phase gear adopt 40Cr alloy steel, carburizing, nitriding, high frequency quenching, grinding process, tooth part hardness HRC48-55. The drive gear with high intensity, smooth operation, good abrasion resistance, low noise, which can ensure the machine transmission precision. Lubrication adopt enclosed spray type lubricating system, to ensure the transmission accuracy of life. The whole machine adopts key connections, ensure that the connection precision and reliability. Clearance adjustment self-locking worm gear box with high precision, and is equipped with three stem disc handle, convenient and quick.
Specification of Carton Forming Machine 1
Model
Model
Xxx 1400*2600
xxxy1600*2800
Model
Width
2600mm
3000mm
Max mechanical speed
(sheets / min)
120 Sheets/Min
110 Sheets/Min
Maximum feed size
1400*2400mm
1600*2600mm
Skip feed size (MM)
1600*2600mm
1700*2600mm
Minimum feed height
350*400mm
420*400mm
Maximum slot depth
7*350mm
7*400mm
Minimum slot opening distance (MM) anti-knife (L * W * L * W)
220*65*220*65mm
250*70*250*70mm
Minimum slot height
7*100mm
7*100mm
For Board Thickness
0-12mm
0-10mm
Main motor power
7.5KW
7.5KW
Total power
14KW
16KW
Paper kicking accuracy
Degree of bending of the national standards, kicking paper error of plus or minus 1.5MM
Degree of bending of the national standards, kicking paper error of plus or minus 1.5MM
Slotted precision
Degree of bending of the national standard, slotted error of plus or minus 2MM
Degree of bending of the national standard, slotted error of plus or minus 2MM
Specification of Carton Forming Machine 2
Max machine speed
01-100pcs/min
Max feeding size
2600x1600mm
Min feeding size
650x380mm
Thickness of Feeding Paper
3-10mm
Total power
14kw
Voltage
380V, 50HZ, 3Phase
Specification of Carton Forming Machine 3
Model
S-1625
Max machine speed
150pcs/min
Max production speed
120pcs/min
Max feeding size
2600x1600mm
Min feeding size
650x380mm
Min slotting space
260x60x260x60mm
Max slotting depth
400mm
Slotting accuracy
±1.0mm
Paperboard thickness
2-12mm
Total power
25kw
Voltage
380V, 50HZ, 3Phase
Function Characteristics of carton making machine or carton forming machine machine
Adopts lead edge feeding system. Adjust wind volume according on cardboard bending degree to ensure feeding paper smoothly.
The left and right side baffles adopt electric adjustment, the front baffle space manual adjustment.
Equipped with colors touch screen take 360 degree set to die roller, display product speed and set production quantity.
Main motor use frequency converter adjustment.
Feeding Unit – Function characterstics
Adopts lead edge feeding system. Adjust wind volume according on cardboard bending degree to ensure feeding paper smoothly.
It can send the paperboard continuously or by partition equipped.
It can adjusting feeding paper running ,relieve feeding glue roller’s pressure .
Back support-paper platform manual adjusted.
Slotter unit – Function characterstics
The slotter shaft is hard-chrome plated write finely polished, which makes long service life and gets no vibration during movement.
Upper and lower knife holder adopts screw shaft with united movement, which kipping the correct position for upper and lower knife and extending the service life of knife.
The transverse movement of each slotting knife holder installs the dual crashproof protection device.
Machine configuration
Feeder unit : Adopt three axis lead edge feeder with super stretch paper function, easy operation, high precision.
7.5 kw high pressure centrifugal fan, can according to the cardboard warping degree control air volume, ensure feeding smoothly.
The baffle of left and right position adjust by screw ,electric adjustment.
The head board of up and down position adjust by hand independently .
The height of back paper holder manual adjust, and also can adjust the tilt of the paper holder frame in order to reduce the friction of the cardboard has been sent. Back and forth motion electric control, convenient and quick.
Suction Feed
Slotter unit : The phase adjustment adopt high precision planetary gear structure.
The phase adjustment and box height adopt PLC touch screen control and 360 degrees electric digital adjustment (adjust when work or stop ).
Single shaft double slot, height of box adjustment adopt inner gear electrical structure, make the lubricating oil is not easy to pollution cartons. High adjustment with electron collision protection device, will not damage the machin .
Upper creasing roller coated polyurethane, will not damage the board. The upper and downer creasing roller is removable , according to the different paper change the creasing line pressing knife, stronger adaptability.
The width of slotter is 7mm , adopt alloy steel material after heat treatment, grinding, sharp blade, long service life.
Carton making machine pricc: Total up to Chittagong Port……………………………………… USD 35,000.00
Manufacturer of Carton making machine or carton forming machine : Qisheng, Shanghai, China
Fully automatic corrugated box making machine is used in carton industry. Auto intends to enter into a multi-year contractual agreement with the successful supplier or suppliers. The RFP (apparel & equipment) should include prices offer that will be valid in one full calendar year from the effective date of nomination. It is anticipated that any nomination & agreements be executed and supply will begin in around July 2012. Suppliers who participate in the RFP process should refer to the document (specification, quantity information, quality standards, countries allocation, and pricing worksheets, etc.) provided for Apparel and Footwear respectively and make sure to meet the requirement.
RFP Worksheet
For Footwear, please refer to the separate document and worksheet which has been provided by VF Footwear team separately, please follow the requirement and submit RFP directly to VF Footwear team accordingly. For Apparel and Equipments (packs & bags, etc), please refer to the attached worksheet:(Important note: Supplier must agree to keep this letter and its attached document, also all its information confidential only for the RFP process and not to disclose to any third parties without prior approval from VF. If supplier decided not to participate on the RFP process, please notify us by return email immediately and same time to destroy this letter, attached document, also its information without disclosing to any third parties,).
Corrugated boxes RFP (apparel & equipment): indicated terms for RFP process, RFP sample (for reference only), RFP sheet (for suppliers to input prices offer base on quality requirement and estimated demand).
Carton Quantity and Dimension (apparel & equipment): indicated the potential demand by country, by VF brand, by size dimension, these are historical data for reference only and subject to changes, and VF will not guarantee or will not responsible for the actual volume which can be different from the historical data. RSL and TOE: indicated the VF’s policy on restricted substances and term of engagement for doing business with VF and its contractors. All suppliers are requested to agree on compliance before supplier nomination process (further updated version will be available and distributed to nominated suppliers for acknowledgement and agreement).
Fully Automatic Corrugated Box Making Machine Proces Flow Chart 1 and 2
Fully Automatic Corrugated Box Making Machine Proces Flow Chart
Fully Automatic Corrugated Box Making Machine Proces Flow Chart 2
Samples for quality test
At this time physical samples of boxes are not required. During future phases of the RFP process and prior to award of business, samples will be required for submittal upon request.
Corrugated Box Machine Price
Sl .No
Description
Unit price/ sqm
01
7 ply corrugated carton (both side liner)
$ 0.77
02
5 ply corrugated carton (both side liner)
$ 0.60
03
3 ply corrugated carton (both side liner)
$ 0.40
Square meter calculation will be same as before. For hanger carton $0.05/pcs will be added with the calculation rate.
Corrugated Box Making Machine Price – Spare Parts
extra Clipper joint 600mmx12pcs 4case USD130.0 USD520.0
SLOTTER PARTS A 7 set[14pcs] U.S.$ 62.00 U.S.$ 434.00
Brand : JIALONG
SLOTTER PARTS B 4 set[8pcs] U.S.$ 36.00 U.S.$ 144.00
Brand : JIALONG
SLOTTER PARTS C 7 set[14pcs] U.S.$ 62.00 U.S.$ 434.00
Brand : JIALONG
SLOTTER PARTS D 4 set[8pcs] U.S.$ 36.00 U.S.$ 144.00
Brand : JIALONG
SLOTTER PARTS E 7 set[14pcs] U.S.$ 60.00 U.S.$ 420.00
Brand : JIALONG
SLOTTER PARTS F 4 set[8pcs] U.S.$ 30.00 U.S.$ 120.00
Brand : JIALONG
DIE FORM Gorge 2 pcs U.S.$ 70.00 U.S.$ 140.00
Brand : JIALONG
DIE FORM OVS 4 pcs U.S.$ 42.00 U.S.$ 168.00
Brand : JIALONG
AUTO DIE FORM 03 2 pcs U.S.$ 70.00 U.S.$ 140.00
Brand : JIALONG
Rubber pad for Slotting Machine upper Drum 10 pcs U.S.$ 400.00 U.S.$4,000.00
Brand : JIALONG
NC cutter Knife 01 set (02pcs) U.S.$1500 U.S.$ 1500.00
Brand: JIALONG
Agreements for Fully Automatic Corrugated Box Making Machine
After the RFP process, VF will evaluate the potential value from suppliers’ proposal, to determine if any company or companies can be awarded the subject business, VF shall make decision on supplier nomination and issue Supplier Agreement/Letter of Nomination (non exclusive) to the successful supplier or suppliers of fully automatic corrugated box making machine