Fire Pump Installation
Manager will be responsible for Company statistics and will publish yearly (and quarterly) those figures. They will include vehicle statistics. To provide management and BOC with a record of annual achievements… fff
FIRE PUMP SYSTEM MAINTENANCE:
(To be completed by the Responsible Person at the time of maintenance Attach additional sheets, data or calculation as necessary to provide a complete record)
FACTORY INFORMATION
Factory Name:
Address:
Factory Representative Name:
Designation:
Phone: Fax:
E-mail:
Signature:
CONTRACTOR INFORMATION
Contractor Name:
Address:
Phone: Fax:
E-mail:
INSPECTOR or TESTER INFORMATION
Inspector or Tester Name:
Designation:
Phone: Fax:
E-mail:
Signature:
WITNESS BY
Name:
Designation:
Designation:
Phone: Fax:
E-mail:
Signature:
WRITTEN SAFE WORKING PROCEDURE
- To record and issue the correct procedures for safe performance.
- Carry out survey to identify hazardous jobs/tasks.
- Discuss each job with the operator and carry out a job safety analysis.
- Identify critical and safety steps in each job/task.
- Include the tools, protective equipment and protective clothing in the analysis.
- Write in a simple easy to read fashion the procedures for each hazardous job/task.
- Supervisors to have copies of all written procedures. .
Maintenance of Fire Pump System
| Sl No. | Item Name | Frequency |
| 01 | Lube oil | 1 Year |
| 02 | Lube oil filter | 1 Year |
| 03 | Fuel filter | 1 Year |
| 04 | Diesel change | 1 Year |
| 05 | Diesel tank cleaning | 1 year |
| 06 | Reservoir tank cleaning | 1 year |
| 07 | Air filter | 3 year |
| 08 | Coolant (If needed) | —— |
| 09 | Greasing to Motor & Pump &
others interconnection | 6 Months |
| 10 | Pump Room Cleaning | Weekly Basis |
Fire PumpSome Common Findings
- Old Hose Nozzle used
- Hose pipe cracked during fire drill.
- Two connections provided from 2.5” pipe
- Hose Box & Landing valve connection provided 2.5” pipe
- Two connections provided from 2.5” pipe
- Old nozzle used.
- Hose Box & Landing valve connection provided 2.5” pipe
- Hose Box & Landing valve connection provided 2.5” pipe
- U Clam not installed at 4” pipe.
- Hos box opening –closing problem.
- Common Findings
- Under Ground Welding Joint List & drawing not provided.
- Total length measurement of underground pipeline is not provided.
- Welding Test report not provided (UT, MT, RT).
- Hose box needs handle for better operation.
- Some pressure gauges not working at.
- Overhead pipeline protection problem, not supported properly .
- Flanges are not listed but we require 5K.
- All Pilar Hydrant & Gate valve bolt are not listed. Most of them are already corroded. Need SS bolt.
- Gate Valves are not UL listed.
- Pump Room Findings
- Required 1000 GPM Engine but provided 750 GPM Jocky pump problem
- Electric pump consumes excess power.
- 1000 GPM Pressure capacity is not tested yet.
- No instruction/training for Pressure Reducing Valve not provided yet.
- Water leakage from pump still prevails.
- Life Time Certificate of pumps are not provided yet.
- Pumps Test Reports are not provided.
- Flow Meter Calibration report not provided.
- Automatic/self -starting of fire pump installation still remaining.
Suggestion Scheme
To promote interest safety by providing a method of communication whereby any person can make suggestion without vocally communicating his/her ideas and if necessary anmonymously.
- Provide suggestion box where written suggestions can be placed.
- Provide suitable forms adjacent to each box.
- Manager QSE will empty the boxes monthly during first 3 months after the scheme is enforced. (thereafter Site Safety Coordinator to empty the box monthly.)
- Record all suggestion.
- Reply to each suggestions received.
- Discuss each suggestion at the safety committee meeting.
- Provide recognition/award for those suggestions deemed worthy of recognition/ reward as decided by the safety committee.
- The form recognition /reward to be decided by Personnel Manager & Manager.