Finishing input – style, size color & country wise
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Initial quality check for finished garments
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Garments Spot Removing
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Ironing or Pressing
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Inspection by QC
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Hang tag
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Get up change
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Garments Folding
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Poly
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Set Bar code (buyer wise sticker)
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Pass metal detector machine
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Cartooning or Packaging
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Inspection of ready to ship garments
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Dispatch shipment
To check notch and drill mark
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Width of fabric must be higher than width of marker
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Fabric length must be higher than marker length
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Green line Matching
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Checking pattern size & dimension
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Matching of check & stripe taking into consideration
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Considering garments production plan
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Cutting table length consideration
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Pattern direction consideration
Our vision is to be a symbol of commitment, manufacture fashionable and quality knit products, delivery in a timely manner in regard to meet customer satisfaction and ensure the Socio-economic & Environmental standard in the company. To satisfy and retain customers through employee involvement, team work, personal excellence, approaches in our quest to become the leading manufacturer of Knit products.
Garments Design or Sketch Design – Manually or Computerized
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Basic Block Design – Manually or Computerized
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Making Pattern – By Machine
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Received tech pack from the buyer
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Garment Fabric cutting
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Print (If required)
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Embroidery (If required)
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Sample Sewing
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Sample Finishing
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Sample Garments ( Manually )
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Problem of Production or Production Related issue
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Costing Send to Buyer
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QC check
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Sample Approved
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Making Production Pattern ( By Hand or Computer )
Principle
Factory Source Syarnfrom,17 different pinning mill (locally and imported –as per supplied list) which are not approved through effective raw material (yarn) supplier selection system. Suppliers are not selected based on ability, capacity, past performance and traceability system (bar to source) etc.
Sewing thread supplier “auto industries ltd” For Tesco are not include in approve supplier list. No supplier assessments and supplier approve system follow for that.
Factory does not review the supplier performance (delivery performance, testing performance, risk assessment, Quality performance, ability a capacity performance etc) on a six monthly basis.
Marketing activities with buyer
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Making enquiry about product with buyer
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Making cost between buyer and customer
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Buyer send purchase order to Merchandiser
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Payment with (LC/TT/SC)
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Making TNA Chart
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Analysis of techpack
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Request for pattern
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Making consumption
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Fabric booking chart
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BOM – Bill of Materials
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Sampling
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Testing
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Fabric Inventory / Inspection/ Approval process
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Trims Inventory / Inspection/ Approval process
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Size set
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Pattern/Marker/ Cutt plan
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Production and Inspection Flow up
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Preparing documentation
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Make shipment
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Flow up
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Payment
L/C meaning Letter of Credit. Letter of credit is done between applicant to beneficiary. This term is used in commercial department. Letter of Credit -L/C set up is the work of commercial section in garment factory. A commercial officer should have clear concept on letter of credit. It is also called Documentary Credit is a widely used term to make payment secure in domestic and international trade. That’s why Letter of Credit- L/C is very important in apparel manufacturing. We are showing a flowchart here to show the process of L/C
Buyer and Garments manufacturer make sales contract after agreement.
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Buyer send letter of credit to buyer issuing bank
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Issuing bank send prepared letter of credit to advising bank
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Advising bank send letter of credit to garments manufacturer
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Garments manufacturer make shipment to buyer
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Garments manufacturer prepare all document to advising bank
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Advising bank send all prepared document to buyer
Requirement of garments material with specification
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To inform about requirement to departmental head
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Management will search for the actual requirement
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Various company will response with those specification
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Then the management select some offers
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Then discussion will be among two management
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Management will sign the agreement with the selected company / agencies
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Then negotiation will take place among management / agencies
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Submitting the final PI
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Bank will open L/C