NCR Non Conformance Report of a Apparel Factory

NCR Non Conformance Report

• Not installed smoke alarm system
• Not installed fire graded industrial emergency light
• Not installed the push bar door at the emergency exit
• Aisles marks were not provided in the cone die cutting section on the mezzanine of building
• Secondary aisles mark were not indicated at Plastic clip section shed #2, paper roll warehouse of shed #3
• It was noted that chemicals, machine oils, fuels in the different area of the facility were maintained without labels and MSDS posted at chemical store of shed as ncr non conformance report
• Not installed sprinkler or fire hydrant system of hose reel with wet riser in the facility yet. Only one hose reel available at the . However other sheds have two hose reel in each of the exit door.
• The structural layout plan of the factory is not approved from the concerned authority (RAJUK)
• It was noted the doctor’s room, child care room located at the shed  are not included in the approved floor lay out plan
• It was noted the factory license of the facility is expired from January
• It was noted that cartons were kept in an unsafe height at carton store of shed
• The raw materials in excessive height as ncr non conformance report
• It was noted that chemicals, machine oils, fuels in the different area of the facility were maintained without labels and MSDS posted at chemical store of shed
• It was noted that a secondary exit not provided at packaging raw material go-down of shed wherein 6people were working recycle section of shed wherein 10 workers were working and die cutting section of shed  wherein 16 workers were working.
• It was noted document review that the pH level total hardness and chiloride (Cl) exceed the legal requirement Bangladesh standards for drinking water  as per the requirement of drinking water pH level should be within 6.5 -8.5 but in the tested water the limit found as 6.43 total hardness should within 200-500 but it was found as 16 chioride should be as 150-600 but it was found as 48
• It was noted that not shown the fire film to the employees
• Plastic clip section and auto carton section are not using appropriate PPE
• It was noted that exit sign with light were not installed at 1 of 2 doors of PVC plastic section of shed
• It was noted that the 2 exit light of  and 2 exit light of shed were not functional, Electrical exit light at the PVC plastic section
• It was noted that the GHG emissions are not monitored and documents
• It was noted that environmental impact assessment not conducted by this factory
• Not taken any permission for the extraction of the water from the earth from the local authority
• There is no third party present at the time of fire drill of the facility.
• Two working shift at the facility but not conducted any night fire drill yet as ncr non conformance report