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Thread Sucking Machine and Finishing Issue

Thread Sucking Machine

  • Samples of packaged/folded garments & trim cards are not displayed in the packing area. Must also be displayed in the finishing area. Reference sample displayed not similar to running order. Displayed standard without signature.
  • No random check during finishing, no 100% check after finishing. Presentation needs to be checked 100%.
  • All packaging accessories (hangtag, kimbal, size sticker etc) to be checked 100% prior to packing in carton.
  • No thread sucking machine available. Thread sucking and removal must be sufficient.
  • Properly set-up spot cleaning room not available for each finishing section to include compressed air gun, vacuum, spot lifter, mask, gloves, tap with running water and exhaust fan.
  • Bottleneck in production areas, i.e. areas not well balanced and organised. Workflow could not be verified as not sufficient work available.
  • Inadequate lighting in finishing section. Required lighting should be 60-80 FC.
  • No initial random inspection during packing. No pre-final AQL inspection based on customer’s AQL.
  • Factory does not have pull test equipment on site.
  • Metal detection machine found unable to detect test card during on site calibration.

Other Compliance Issue

During the factory visit it was noted that –

  • Fire hose box responsible person list was not posted.
  • Fire Hose box sign was not posted.
  • Emergency light sign was not posted.
  • Combustible Material (Wooden Box) found under and near the machines.
  • Floor Evacuation Plan was not posted on every Exit.
  • Aisles Arrow marking was missing.
  • Rubber mat missing under all SDB & MDB.
  • Fire Alarm Switch & alarm sign not posted.
  • ire extinguisher user instruction was not posted every area.
  • Fire hose boxes/Cabinet user instruction was not posted.
  • Fire hose box locked by key & keys were not keeping with the hose boxes.
  • Fire hose box responsible person list was not posted.
  • Fire Hose box sign was not posted.
  • Emergency light sign was not posted.
  • Emergency Staircases Secondary handrail was not installed.
  • Staircases Identification (Name of floor and staircase number).
  • P A System was not installed.
  • Fire hose boxes/Cabinet user instruction was not posted.
  • Fire hose box locked by key & keys were not keeping with the hose boxes.
  • System was not installed.
  • During the factory visit it was noted that –
  • Toilet sign was not posted.
  • Toilet (Number of toilet) layout was not posted.
  • Drinking water test report was not posted.
  • Drinking water sign was not posted.
  • Floor waste keeping area sign was not posted.
  • No smoking sign was not posted.
  • Notice board was not found.
  • First aid Box was not found.
  • Floor wise First aider, Fire fighter & Rescue team list was not posted.
  • PPE Use sign was not posted.
  • rtificial Respiration instruction was not posted.
  • Chemical Handling was not maintained properly.
  • int built up in ceiling at woven label section.
  • AC Control Room sign was not posted.
  • Stair -1 Block by electrical Item.
  • Rubber mat missing under all SDB & MDB.
  • Floor Evacuation Plan was not posted on every Exit ( Near Staircases)
  • Aisles arrow marking was missing.
  • Fire Alarm Switch & alarm sign not posted
  • Fire extinguisher user instruction was not posted every Point.

About Engr. Kh. Mashiur Rahman

He is Garment Business ERP Consultant and Digital Marketing Consultant of several RMG factories. He is certified Echotech Garment CAD Professional-China, Aptech-India, NCC-UK and B.Sc. in CIS- London Metropolitan University, M.Sc. in ICT-UITS. He is also re-seller of several top-level Apparel ERP software companies. Contact- apparelsoftware@gmail.com, Cell# +880 1792525354

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