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What is Pe Pp Film Blowing Machine?

What is Pe Pp Film Blowing Machine?

P P film blown

Frequency Maintenance Criteria
Weekly Check All Moving parts of pp film blowing machine

Check All Bearing

Check Bearing Lubricating.

Monthly Check the Emergency switch system pp film blowing machine

Check the Motor terminal Loose connection.

Check all mechanical system.

Check the Heater terminal for short ckt.

Two Monthly Check and lubricate all bearing & revolving point with Grease.

Check all Moving parts pp film blowing machine

Check all Heater Line.

Check all Gear Box .

Six Monthly Check the Machine safety system

Check and Refill Gear Oil (Gear Box)

Check Electrical Equipment pp film blowing machine

Yearly Replace the oil of the Gear box of reel.

Open Motor and check the Main Bearing, Electrical terminal and other component.

Check Electrical Equipment.

 

P E film blown

Frequency Maintenance Criteria
Weekly Check All Moving parts

Check All Bearing  pe film blowing machine

Check Bearing Lubricating.

Monthly Check the Emergency switch system

Check the Motor terminal Loose connection.

Check all mechanical system pe film blowing machine

Check the Heater terminal for short ckt.

Two Monthly Check and lubricate all bearing & revolving point with Grease.

Check all Moving parts.

Check all Heater Line.

Check all Gear Box.

Six Monthly Check the Machine safety system

Check and Refill Gear Oil (Gear Box)

Check Electrical Equipment.

Yearly Replace the oil of the Gear box of reel.

Open Motor and check the Main Bearing, Electrical terminal and other component pp film blowing machine

Check Electrical Equipment.

P E film blown 1

Frequency Maintenance Criteria
Weekly Check All Moving parts

Check All Bearing pp film blowing machine

Check Bearing Lubricating.

Monthly Check the Emergency switch system

Check the Motor terminal Loose connection.

Check all mechanical system.

Check the Heater terminal for short ckt.

Two Monthly Check and lubricate all bearing & revolving point with Grease.

Check all Moving parts pp film blowing machine

Check all Heater Line.

Check all Gear Box .

Six Monthly Check the Machine safety system

Check and Refill Gear Oil (Gear Box)

Check Electrical Equipment.

Yearly Replace the oil of the Gear box of reel.

Open Motor and check the Main Bearing, Electrical terminal and other component.

Check Electrical Equipment pe film blowing machine

 

Consumption of pp film blowing machine

Name of product & Unit Raw Materials General formula for material Consumption
Plain Poly Bag

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

PP Consumption = (2x1000xLxWxTxD)gm + 10% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

Printed Poly  Bag (1 to 4 color)

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

 

 

 

 

 

 

2. Flexo print ink

3. Thinner/Reducer

PP Consumption = (2 x 1000 x 1 x W x T x D)gm + 10% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

 

22 gm (with wastage)

66 gm (with wastage)

Flap type Poly Bag with gussets in bottom & Adhesive tape

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

 

 

 

 

 

 

2. Adhesive Tape

(Width = 15 mm)

PP Consumption = (2x1000x(L+5cm)xWxTxD)gm + 12% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

 

Total Adhesive Tape Consumption = 1000 x W + 10% wastage cm

 

Note: 5 cm allowance for bottom gussets and flap folding.

Printed Pillow type Poly Bag with bottom gussets (1 to 4 color)

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

 

 

 

 

 

 

2. Flexo print ink

3. Thinner/Reducer

PP Consumption = (2x1000x(L+5cm)xWxTxD)gm + 12% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

 

22 gm (with wastage)

66 gm (with wastage)

Note: 5 cm allowance for bottom gussets and pillow folding.

Printed Poly Bag with gussets in bottom & attached hanger (1 to 4 color)

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

 

 

 

 

 

 

2. Poly Ethylene

(For ganger)

3. Flexo print ink

4. Thinner/Reducer

PP Consumption = (2x1000x(L+2.5cm)xWxTxD) gm + 15% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

 

Note : 2.5 cm allowance for gussets folding only

6.25 Kg (With wastage)

 

22 gm (with wastage)

66 gm (with wastage)

Printed Poly Bag (6 color)

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

 

 

 

 

 

 

2 Flexo print ink

3. Thinner/Reducer

PP Consumption = (2x1000xLxWxTxD) gm + 15% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

 

33 gm (with wastage)

99 gm (with wastage)

Printed Hanger type Poly Bag

(1 to 4 color)

Unit : 1000 Pcs

1. PP/PE

(HDPE/LDPE/LLDPE)

 

 

 

 

 

 

2. Thinner/Reducer

PP Consumption = (2x1000xLxWxTxD) gm + 15% Wastage

Here,

L = Length of Bag = cm, W = Width of Bag = cm,

T = thickness of Bag = cm, D = Density gm/cc

For LDPE, D = 0.91 gm/cc, For LLDPE, D = 0.92 gm/cc & For PP, D = 0.90 gm/cc

 

22 gm (with wastage)

66 gm (with wastage)

Blister Poly Bag

Unit : 1000 Pcs

1. PP/PE PP Consumption = 2x1000xLxWxTxDgm+ 8% Wastage

Sample Calculation :

(Say, L = Length of Bag = 100cm, W = Width of Bag = 50.cm,

T = Thickness of Bag = 0.0005cm, D = Density of PP=0.90gm/cc)

Therefore, Total PP Consumption =(2x1000x100x50x0.0005×0.90)x1.08gm=4860gm=4.86kg

Printed Blister Poly Bag

(1 to 4 color)

Unit : 1000 Pcs

1. PP/PE

 

 

 

 

 

 

2) Flexoprint Ink

3) Thinner/Reducer

PP Consumption = 2x1000xLxWxTxDgm+ 10% Wastage

Sample Calculation :

(Say,L= Length of Bag=100cm, W = Width of Bag = 50.cm,

T=Thickness of Bag=0.0005cm,D=Density of PP=0.90gm/cc)

Therefore, Total PP Consumption=(2x1000x100x50x0.0005×0.90)x1.10gm=4950gm=4.950kg

22 gm(With Wastage)

66gm (With Wastage)

 

Note: Thickness of the poly bag should be of single sheet/ film.

In the above general formula D is constant but L, T & W are variables,

For any value of L, T & W the total consumption of raw material for 1000 pieces of poly bags can be estimated by above general formula for a define type of bag by following  the method shown in the sample calculation.

For LDPE, D = Density = 0.91 gm/cc & FOR LLDPE, D = Density = 0.92 gm/cc, For HDPE, D = Density = 0.94/cc and for PP, D = Density = 0.90 gm/cc of pp film blowing machine


Mr Klintong, CTO, King Packaging Industry, Dubay

About Engr. Kh. Mashiur Rahman

He is Garment Automation Technologist and Editor in Chief of Autogarment. He is certified Echotech Garment CAD Professional-China, Aptech-India, NCC-UK and B.Sc. in CIS- London Metropolitan University, M.Sc. in ICT-UITS. He is working as a Successful Digital Marketer and Search Engine Specialist in RMG sector during 2005 to till now. Contact him- apparelsoftware@gmail.com

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